Bespoke Foam Trays and Foam Inserts are an excellent method of show off what you do and make you stand out from the crowd. You can have the protection the products/parts deserve and it can go along with ‘looking good’. Things do not have to look drab. Colour combinations, printing and lasering can be used to add to the presentation of the product. In combination with any of the cases, trays or boxes we can provide you, it can increase the perception of what you offer.
Speak to a member of our team today to discuss your specific requirements
Whether you're looking for customised foam trays, case foam inserts, presentation solutions or component & tool trays, at Polyformes Ltd, we have more than four decades of experience working with a number of different foam materials to meet the requirements of our clients across the UK & Europe. Our foam trays and inserts can be designed with your business in mind including several colour combinations. Depending on your specific requirements, we can also offer printing and lasering to further enhance your product.
If your business relies on tools, equipment, components or products that must not be damaged, then custom foam inserts are the most effective way to keep them protected. Our bespoke foam inserts are designed to fit your items precisely, ensuring each component is held securely in place while being cushioned against shock, vibration and impact during transit, storage or handling. This eliminates movement inside the case or packaging and greatly reduces the risk of damage.
Typically manufactured from Plastazote® foam, our inserts are CNC cut to the exact size and shape of your products. This level of precision not only provides outstanding protection but also creates a professional, branded presentation that makes a lasting impression on your customers.
With over 40 years of foam conversion expertise, Polyformes is one of the UK's leading manufacturers of engineered foam solutions. Our team uses advanced CAD software and CNC technology to determine the optimal foam thickness, density and grade for each application. Whether that's delicate scientific instruments, engineering tools, sales samples or high-value electronics.
At Polyformes, we design and manufacture custom foam inserts and trays for your exact requirements. Whether you need protective case inserts, presentation trays, or box inserts for shipping, our in-house team can create precision-cut foam solutions that fit perfectly and offer maximum protection.
Our foam inserts are suitable for a wide range of applications, from tool control shadow boards in manufacturing environments to luxury presentation packaging for sales teams. By combining engineered protection with outstanding presentation, our foam inserts help elevate your products and keep them secure during transit, handling, or display.
We manufacture a variety of foam trays and inserts to suit different packaging and presentation needs, including:
Customised foam trays are widely used throughout a number of different industries. Machined parts can be placed into its carefully placed space in the foam in order to ensure that items are not lost or damaged. If you would like us to create a foam tray for one of your own boxes, we can cut them to the size you require.
In addition to customised foam trays, our case foam inserts can protect your valuable products. Whether you're a salesman, engineer or something else, our purposely designed case can give you peace of mind. Custom-cut foam for flight, plastic and other protective cases. Designed for a snug fit and enhanced shock protection.
Over the years, we have been working with a number of different manufacturing and engineering companies to improve quality control and manufacturing techniques using our foam component and tool trays.
Foam inserts for cardboard or plastic boxes, ideal for retail, eCommerce, or high-volume transit applications.
Two-tone layered foams that highlight missing tools instantly — perfect for workshops, maintenance teams, or lean manufacturing environments.
Add branding, logos, part numbers or instructions directly into the foam for a professional, long-lasting finish.
Specialist foams for electronics or sensitive equipment that require protection against static discharge.
With over four decades of experience, Polyformes is a trusted UK manufacturer of engineered foam packaging. We work with a wide range of high-performance foam materials to achieve the perfect balance between protection, weight, and aesthetics. Our core foam types include:
Lightweight, tough, flexible, moisture-resistant and chemically inert. Available in many colours to match your branding and ideal for precision-engineered protective inserts.
Excellent for cost-effective transit packaging, reusable dunnage, or one-way shipping applications.
We offer recycled foam options and design all products with end-of-life recycling in mind. Learn more about our recyclable foam solutions.
Our design team uses the latest CAD/CAM technology to engineer the exact foam thickness, density and grade required for your application. Whether you're transporting sensitive instruments or creating a branded sample case, our inserts offer reliable, long-lasting protection.
Our bespoke foam trays and inserts are used across many industries, including:
From shock absorption during shipping to brand differentiation in presentations, Polyformes foam inserts deliver both form and function.
Foam inserts are used to protect tools, equipment, components or products within cases, boxes or trays. They cushion items from impact, vibration and abrasion during transport or storage and can also enhance presentation.
Yes—we can custom-cut foam to fit any case, including flight, aluminium, plastic or even cardboard boxes.
We work with Plastazote®, Stratocell®, Ethafoam® and recycled foams. A wide range of colours are available to match your branding or product lines.
Yes—we can laser etch logos, part numbers or graphics into your foam inserts for a professional finish.
It's a layered foam insert where different colours are used to highlight missing items instantly, making it ideal for lean manufacturing or safety-critical environments.
By securing each item in its own custom-cut recess, foam inserts prevent movement and absorb shocks. This ensures items don't collide with each other or the container walls during transit.
Whether you need custom foam inserts for cases, bespoke trays or presentation packaging, our experienced team can recommend the best materials, finishes and design features to meet your goals. Contact us today to discuss your requirements or request a bespoke quotation.
