Packaging & Cartons

Foam end caps and inserts, polyethylene cradles, foam sheets and blocks. Packaging in Plastazote, Ethafoam, Stratocell

Whatever you need to package or protect, whatever the weight or size, and wherever you need to send it to in the country (or the world), Polyformes has the foam and machining facilities to handle it. We are able to profile, rout, water jet, saw and shape with automatic machines as well as using traditional foam conversion methods. Our foam engineering expertise means we can offer a technical foam service to suit your requirements and products. Let us handle your foam design issues and give you packaging solutions with our expert foam techniques and experience.

We carry the full range of Plastazote and Evazote polyolefin materials, LD15, LD24, LD33, LD45, LD60, LD70, and all of the HD and EV ranges too ­ from 15kg/m3 density up to 115kg/m3. Likewise, we stock Ethafoam in all of the densities from the EF220 35kg/m3 up to the EF900 144kg/m3. Stratocell low cost expanded polyethylene foam stocks are kept on two sites as the volumes we use, convert and supply are huge. Both the Ethafoam and Stratocell are recyclable as they are non-crosslinked materials. The Zotefoams Plastazote
AZOTE foams play an important role in the endeavour to reduce waste, by providing a true multi-trip solution for transit packaging, both as case inserts and dunnage. The high energy absorbent nature of AZOTE foams means that less thickness is needed for protection... smaller packs means less storage space requirement and better transport volume utilisation.

Cartons - single wall, double wall, export, specialised ESD cartons and foams

To complement the foam and to offer a full packaging service, Polyformes Group also supplies cartons. As well as the standard FEFCO styles, we design and offer non-standard shapes and sizes. Specialist boards include barrier boards, black conductive for static sensitive electronics, coloured, coated and impregnated boards.

Corrugated is a very effective form of transit packaging that provides protection combined with economy and performance. It can be cut, folded, glued and stitched into an infinite variety of shapes and sizes, as well as printed, labelled or stencilled. We currently offer print in one or two colour on any or all faces for instruction, identification and branding.

Corrugated is a natural, environmentally friendly material with a matchless record for recycling and recovery. Board supplies are from sustainable sources. Cartons can be made to any size and supplied with handles, locks, indicators ­ any external accessory required.
Where optimum protection, confidence in the quality of foam cushioning and its design is required, Polyformes can supply all of these. We can calculate foam requirements using a cushion packaging program that takes into account drop heights, fragility factors, weights, and the effects of creep, temperature and vibration. As we have testing facilities available, you can rest assured that your products will be safe and secure.

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Polyformes Limited
Cherrycourt Way,
Leighton Buzzard,
Bedfordshire,
LU7 4UH.

Company registration number 1296564.

© 2019 Polyformes Ltd.