Foam Manufacturer

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Designed For Recycling

Going green does not mean having to compromise or cost the earth. We offer material that has been developed for the purpose of recycling and can provide the level of product protection that you demand and done in a sustainable way.

Designed For Recycling

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Custom Foam Packaging

We use the right material to do what it is supposed to do – protect your contents. Utilising our wide range of manufacturing techniques, you can have foam parts that stand out and enhance the client experience.

Custom Foam Packaging

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Bespoke Foam Trays and Inserts

Bespoke Foam Trays and Foam Inserts are an excellent method to show off what you do and make you stand out from the crowd.

Bespoke Foam Trays and Inserts

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Unique Engineered Parts

No matter whether it is packaging your existing product or developing a new one, everything we do is unique to you.

Unique Engineered Parts

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Engineered Foam Gaskets and Seals

Everything we do is unique and is specific to your needs. There are no ‘off the shelf’ solutions so you do not have to compromise. We look at your needs and together we develop a solution that fits what you want.

Engineered Foam Gaskets and Seals

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Cases, Bags and Boxes

We cover your need to protect the things that are of value to you. We offer a wide range of solutions that house the items in the environment they are being used in.

Cases, Bags and Boxes

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Polyurethane Foam Manufacturer

At Polyformes Ltd, we are a manufacturer and converter of high-quality polyurethane foam products, to a wide range of industries and sectors. With over 40 years’ experience in the foam industry, we have extensive knowledge and skill in producing custom designed foam components to suit a variety of niche applications.

Foam products we manufacture and supply, include:

  • Foam gaskets and seals
  • Foam inserts
  • Custom foam packaging
  • Foam trays
  • Cases, bags and boxes
  • Cosmetics applicators
  • Medical devices

Contact Us Today

If you’re looking for a foam manufacturer and converter to supply your business or organisation with any type of foam product or products, contact Polyformes today to speak to one of our qualified advisors.

Foam Printing
Foam Mouldings

Foam Products

At Polyformes, we understand that each of our customers has unique requirements and therefore requires a unique product. That’s why each product we supply will be precision engineered to your specifications to perfectly suit its intended use.

Our foam products include:

Custom Foam Packaging

Foam packaging is one of the most vital elements to most industries, particularly manufacturing, storage and retail etc. But, to fully protect components or goods during transportation or storage, requires the use of custom designed packaging.

At Polyformes, we manufacture various types of packaging, including bespoke foam inserts, foam trays and foam mouldings, manufactured from foam materials with properties specific to the weight, size, shape or fragility of the product being transported.

Foam Gaskets and Seals

Because of the varied requirements of gaskets and seals, including vibration control, the prevention of liquids such as water and oil escaping, or penetrating a component, or to prevent airborne contamination, the gasket material needs to comprise of specific properties.

At Polyformes, we used various foam materials to manufacture custom foam gaskets for a wide variety of products and for many different applications, such as inspection doors, in electrical transformers, thermostats, gear boxes, oil and fuel pumps, and all types of lids and covers.

Foam gaskets and seals will usually be engineered using a closed-cell, polyethylene based foam material, such as Plastazote, Evazote or Stratocell, all of which have properties including water resistance, oil resistance and resilience to many types of commercially used chemicals.

Cases, Bags and Boxes

Many industries require cases, bags and boxes for a variety of reasons, and due to the heavy usage associated with particular jobs, these items need to be extra hardwearing and able to protect the contents under all conditions.

As the UKs largest supplier of rugged, military-grade Explorer cases, at Polyformes, we have a unique understanding of high-quality, attractive bags, boxes or cases that last, and carry on protecting the contents, no matter how harsh their treatment or the external environment.

The specific types of cases we supply include:

Explorer cases – Explorer cases are designed to be used in some of the toughest environments, protecting the valuable and sometimes vital contents from low and high-level impacts, moisture and various extremes of heat and cold.

Protective, Promotional and Sales Plastic Cases – Many businesses rely on transporting sample products from one place to the next for promotional or demonstration purposes. To do this successfully often requires cases that are durable, lightweight and provide sales staff with an attractive method of presentation.

At Polyformes, we supply a huge range of Ergoline cases, each one designed with elegance, comfort and durability in mind, and inlaid with custom foam inserts cut or moulded to hold any product securely, and in an attractive layout ready to present to clients or potential clients.

Custom Flight Cases