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Moulding & Forming  Polyethylene Foams

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Processes : Processes : Moulding & Forming Foam

Foam moulding and forming, automoulding & vacuum forming

Thermoforming & compression moulding foam is an art with regard to both the tool making and the actual forming depending on what the final requirement is. Intricate and well-defined moulded foam parts, especially for the aerospace and defence industries where accuracy is vital, are usually developed on site here at Polyformes. We work closely with customers in order to provide a foam solution to their brief and final product criteria.

   supermarket trolley seat pad   supermarket trolley double seat pad   supermarket trolley foam and fabric moulded seat

Investment in automoulding machine development enables us to mould high volume 3D foam shapes of all densities from the 30kg/m3 low density polyethylenes up to the 115kg/m3 high density expanded polyethylene foams.

automatic foam  thermoformingEVA Presentation boxHD foam trauma liner

This has been enabled by forming on multiple gang tools which mould and cut simultaneously on a revolving production process. For thinner low volume foam mouldings, we vacuum form and draw the material over a shaped block usually of wood, metal or composite material, of the finished shape.

  graphic print branded moulded foam   moulded foam swim float  Neck therapy moulding

It is possible to mould shapes with fabric on in many instances. Some of the medical products we produce have a fabric to provide comfort and support to patients. Other military and security products have a tough fabric one side and a softer fabric the other whereby the outer surface is used to attach components or is utilized in tough and demanding outdoor areas.

Polyformes are specialists in thermoforming closed cell foam offering a superb foam moulding service. Please contact us should you have any foam forming enquiries.

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Polyformes Limited
Cherrycourt Way,
Leighton Buzzard,
LU7 4UH.

Company registration number 1296564.

Vat Number GB 432 9927 28

© 2019 Polyformes Ltd.


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