polyformes foam solutions
LinkedIn iconTwitter iconFacebook iconPinterest icon 01525 852444

Custom Flight Cases

You are Here:
Cases : Cases : Custom Flight Cases
Flight Cases

Custom Flight Cases

We manufacture bespoke flight cases and road trunks at our Norfolk and Leighton Buzzard factories -­ any quantity, any size, with a choice of catches and finishes. Our standard cases are made from traditional ply with either a stucco or coloured laminate finish, or from lighter weight black, red, green or blue Astraboard. We also produce cases with a hexagon pattern board or diamond pattern board finish if required. Should you have a special requirement for an alternative material flight case, or a different finish such as carpet, we can make these for you too.

Small flight caseRoadtrunk flight casespsp_web_poss_pics

Requirements for flight cases vary widely. ­ Are you using the product occasionally, in which case, are storage and stacking facilities necessary? Or do you travel the world regularly and need airport retractable handles and small semi-enclosed wheels rather than castors? Where will the case be used and are there any environmental or climatic considerations that need to be allowed for?

We service all industries including medical product manufacturers, hospitals, water and utility companies, environmental sectors, the electronics market, the MoD, industrial firms, and, of course, the lighting, music and broadcast industries.

Imaged Flight Cases ­- Your Designs, Text & Logo Printed Full Colour

With current demand for individuality, publicity and ever demanding USP’s, Polyformes can manufacture and print flight cases bespoke to your own designs. Whether you want images, logos, instructions or plain text, we can print on all case faces in gloss or matt finish -­ anything you like, any colour, and in very large scale should you require large flight cases. Strength and quality is not compromised in any way and the printed surfaces are tough and long lasting.

 Printed flight case  Imaged flight cases  high definition imaged flight case

Flight Cases ­Parts - Materials, Finishes & Hardware

Our flight case finishes are usually a traditional birch ply with a hard wearing facing e.g. stucco, diamond board, high pressure coloured or patterned laminates, or made of astraboard.  Astraboard is a 7mm polypropylene sandwich construction, available in black, red, blue, or grey. It can weigh up to 40% less than the equivalent thickness laminated plywood and is strong yet lightweight.

Flight case hardware is the term used to cover latches, handles, corners, braces, hinges and stays etc., but for each of these parts, there are a wide number of choices of style should you be looking for something specific ­ or if the style of case and content demands it. So, for example, a simple latch can be a recessed type, a surface catch, an overlatch, a briefcase latch ­ and in more than one size too. We tend to standardize flight cases and hardware where possible for sound economic reasons but if needs be, we are more than happy to supply your preference. And of course, as foam converters, we offer a full flight case foam service - interior Plastazote or Ethafoam fittings to fully support and protect your equipment.

laminate finishstucco finishflight-6

Sony logoJaguar Logoqinetiq logoHarrods LogoV&A Logo

Home | Site Map | Privacy & Cookie Policy | Terms & Conditions

Polyformes Limited
Cherrycourt Way,
Leighton Buzzard,
LU7 4UH.

Company registration number 1296564.

Vat Number GB 432 9927 28

© 2019 Polyformes Ltd.


Cyber-Essentials-Badge-(white-aurround)  museums association corportate memberLRQA UKAS