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Foam conversion by water-jet cutting
Unlike routing where the cutters leave a radius in corners, water-jet machines are programmed to cut the exact shape required by the finished component. This means right-angled corners, sharp hairpin bends and curves prove no problem.

Another advantage is where narrow deep slots and slits are required—when routing a 3mm wide slot, it is necessary to use a 3mm cutter, however, these cutters can only be made so long before they become unstable and liable to shattering - and if a 100mm deep pocket is required, this becomes an issue - not a problem when water jetting.

Both machining processes can actually be combined to give the best of both worlds when it comes to providing foam solutions.
 
As well as cutting through the polyethylene foam, the heads can be angled to allow for bevelled edges. Nearly all market sectors utilise water jet cut foam parts, from the industrial and aeronautical, to the promotional.

Water jet cutting offers a clean cut finish with no dust residues that need cleaning off and sealing.
 
If you have any foam material water jetting enquiries you wish to discuss, please contact us - Tel: 01525 852444 email: sales@polyformes.co.uk