Printing On Foam Thermoforming Foam Inserts Foam Shaping Cases & Containers
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Polyformes have taken thermoforming a step further, investing in automatic moulding machines. These are ideal for high volume 3D shapes whereby multiple form tools mould and cut simultaneously on a revolving production process. Continuous material loading and forming reduces piece part costs as does the optimum nesting facility.
With the most advanced CNC routing systems in the country as well as the greatest number of performance routing heads, Polyformes is able to achieve high quality, high volume output of both 2 and 3 dimensional foam parts. Variable bed size allows us to produce exceptionally large pieces for industrial and commercial customers.
As its name implies, the fusion press fuses and combines other mediums to foams. Fabrics, textiles and some papers and foils can be combined to various foams in order to give a single or double sided covering to parts. Whether for comfort, durability, aesthetics or identification, combining materials adds value to products.
   
Digitally controlled, our flat bed splitters cut sheets from foam blocks. For better customer pricing we optimise yields and can cut any thickness you require from 0.8mm upwards. We cut all densities of foam block from the 15kg/m3 softer materials to the almost wood-like 300kg/m3 foam.
   
Water-jet cutting is one of the most suitable processes for 2 dimensional foam parts. It is precise, it is neat and with the facility to cut foam blocks to a size of 4 metres x 2 metres, it offers vast possibilities for industry and commerce. Tight radii, square cornering and intricate cutting pose no problem at all. Polyformes multi-program facility enables us to optimise material yields by nesting of same or mixed components.